Lead Fuel Systems Engineer (R3300) Job at The Rundown AI, Inc., Washington DC

b0VzWEd0TFhRVjYxZ2VybnNQRkVjTjFMS3c9PQ==
  • The Rundown AI, Inc.
  • Washington DC

Job Description

About Shield AI Founded in 2015, Shield AI is a venture-backed defense technology company focused on protecting service members and civilians with intelligent systems. Its flagship autonomy software, Hivemind, powers aircraft, drones, and other platforms, enabling complex missions with high reliability in contested environments. With offices in San Diego, Dallas, Washington, D.C., and internationally, Shield AI’s products actively support U.S. and allied operations worldwide. For more information, visit Follow Shield AI on LinkedIn, Twitter, and Instagram. Job Description: Shield AI is on a mission to build the world’s most advanced AI pilots for next-generation autonomous aircraft, and we’re looking for a Lead Fuel Systems Engineer to drive the design, development, and integration of cutting-edge fuel systems that push the limits of endurance and performance. In this role, you’ll be at the forefront of developing mission-critical fuel solutions for our next generation advanced UAV platform, ensuring seamless fuel storage, transfer, and pressurization for long-endurance, high-performance autonomous flight. You’ll work alongside top-tier engineers in propulsion, avionics, structures, and AI to create game-changing fuel systems that enhance survivability, efficiency, and operational flexibility in contested environments. This is more than just a job—it’s a chance to redefine what’s possible in autonomous aviation. What you will do in this role: Lead the design and integration of advanced fuel systems for autonomous aircraft in high-stakes missions. Optimize mission endurance and weight distribution through innovative fuel storage, transfer, venting, and pressurization solutions. Architect fail-safe, redundant fuel management systems to ensure operational flexibility and survivability. Collaborate cross-functionally with propulsion, avionics, thermal, and structures teams for seamless system integration. Apply CFD and system-level modeling to optimize fuel flow, minimize pressure losses, and enhance thermal stability. Oversee supplier selection, component qualification, and aerospace-grade fuel system testing. Solve real-world challenges like cavitation, thermal expansion, and high-altitude fuel behavior. Support fuel system testing, troubleshooting, and performance analysis for flight validation. Ensure compliance with FAA, MIL-STD, and aerospace fuel system regulations. Required qualifications: 8 + years of experience in aerospace fuel systems engineering, fluid mechanics, and propulsion integration. Deep expertise in fuel storage, transfer, pressurization, and venting systems for high-performance aircraft or UAVs. Strong background in fluid dynamics, thermodynamics, and computational fluid dynamics (CFD). Proficiency in CFD tools (ANSYS Fluent, OpenFOAM), MATLAB, Simulink, and CAD (CATIA, NX, SolidWorks). Experience with DO-160, MIL-STD-810, or other aerospace fuel system certification standards. Hands-on knowledge of fuel pumps, valves, sensors, and system integration testing. Strong troubleshooting and problem-solving skills for prototype and production fuel systems. US Citizenship required due to security clearance requirements. Preferred qualifications: Experience with military UAVs, fighter jets, or high-endurance ISR platforms. Background in stealth fuel system design and vapor management. Knowledge of alternative fuel technologies, hybrid-electric propulsion, and advanced energy storage. Experience supporting flight test operations and mission endurance optimization. Please note that the salary range reflects multiple levels of seniority. The final level and scope of the role will be determined through the interview process. Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment) Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information. Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. #J-18808-Ljbffr The Rundown AI, Inc.

Job Tags

Full time, Temporary work, Part time, Worldwide,

Similar Jobs

Rapidus Corporation

Senior Process Development Engineer Job at Rapidus Corporation

 ...Job Description: Develop and optimize RIE processes for advanced semiconductor manufacturing. Provide support for 2nm foundry operations. Contribute to process improvement and troubleshooting efforts. Work closely with cross-functional teams to achieve project... 

T-Mobile

Senior Business Development Manager Job at T-Mobile

At T-Mobile, we invest in YOU! Our Total Rewards Package ensures that employees get the same big love we give our customers. All team members receive a competitive base salary and compensation package - this is Total Rewards. Employees enjoy multiple wealth-building opportunities... 

Sunrun

Appointment Setter | Housing Opportunity Job at Sunrun

 ...with zero upfront costs. We replace their utility with a lower, fixed-rate service and handle everythinginstallation, insurance, monitoring, maintenance, and warranties. With over 1 million homes serviced, we partner with brands like Home Depot, Ford, Tesla, and Nike.... 

Trinity Consultants

Piping Designer Job at Trinity Consultants

 ...in Drafting and design from an accredited college or university preferred Minimum of 5 years Refinery/ Petrochemical design experience required Minimum of 5 years experience utilizing AutoCAD Ability to utilize AutoCAD Plant 3D Software or CADWorx equivalent... 

Opportunity Education

High School Science Teacher Job at Opportunity Education

 ...Science Teacher About Quest Forward High School Quest Forward High School, a cutting-edge private school in West Central Omaha, is looking to add a Science...  ...regular coaching from the schools Associate Director, Teaching & Learning, the Science Teacher will be...